Best Plasma Cutter Under 500 2024 - Top 10 Picks

This is the ultimate buyer's guide to finding the right plasma cutter under 500 to suit your needs. We review the 10 best plasma cutter under 500 on the market so you know that your next decision will be a smart one!

When you're trying to select the good plasma cutter under 500, there are a lot of factors to consider. This page has everything you need to know in one place.

This guide will help you avoid the pitfalls that come with researching plasma cutter under 500.

You don't have to try out every plasma cutter under 500 to find one that meets your needs. After extensive research and hours of in-person tests, we've found the best plasma cutter under 500 to be bestarc Plasma Cutter, Pilot Arc BTC500DP 2nd Generation 50Amps Dual Voltage 110/220V Plasma Cutting Machine (BTC500DP 110/220). There are a lot of sub-par products out there, but this product is one of the highest quality you'll find. Next best option is ARCCAPTAIN Plasma Cutter, [Large LED Display] 50Amps Plasma Cutter Machine with 110/220V Dual Voltage DC Inverter IGBT Plasma Cutter 1/2 Inch Clean Cut with Post Flow and 2T/4T, for Beginners and DIY.

Choosing the plasma cutter under 500 can be a daunting task, especially if you're doing it for the first time. Here's what we recommend based on our extensive research. We've compiled a list of the highest rated plasma cutter under 500. The following products are some of the best you can get right now.

List of Top 10 Plasma Cutter Under 500

Review of Best Plasma Cutter Under 500

1. bestarc Plasma Cutter, Pilot Arc BTC500DP 2nd Generation 50Amps Dual Voltage 110/220V Plasma Cutting Machine (BTC500DP 110/220)

  • [Pilot Arc Function]: This plasma cutter has the pilot arc function. It is a high frequency non-touch arc starting mode. The torch head does not need to touch the metal plate. It can greatly extend the working life of consumables, and increase the cutting thickness; plasma cutter with this function can cut steel plates with rust and paint on the surface.
  • [Dual-Voltage 110/220V]: Automatic dual-voltage 110/220V. The user only needs to connect the matching power plug to the 110V or 220V power source, and the machine will automatically identify the voltage. The 110/220V voltage indicator on the front panel of the machine will clearly indicate the input voltage.
  • [Air Pressure & Air Compressor]: The regulator and gauge are installed in front of the panel,you can read the air pressure value through the air gauge. We recommend air pressure value be in the range of 40-70 PSI. You can also adjust the air pressure through the regulator. The air filter has been installed on the rear of machine with a quick air connector, and the user can use it after connecting with the air compressor. Recommended air compressor 45L/min.
  • [Post Time Function]: BTC500DP with post time function, the adjustment range is 2-15 seconds. This function can be adjusted by yourself extend or shorten the cooling time of the torch head, effectively provide cooling, and extend the working life of consumables. Users can adjust the cooling time required to fully cool the torch head. In generally, we recommend a cooling time of 4-8 seconds, if the Plasma cutter worked too long please cool it for 10-12 seconds.
  • [Cutting Thickness]: BTC500DP is equipped with a current display. You can choose the current to match the air pressure through the cutting chart which mention in manual, expediently and efficiently. Current display at 110V is 10-35A, Under 220V current display is 10-50A, the maximum cutting thickness is recommended to be 12mm @ 35A 110V, 60PSI; 16mm@50A 220V 70 PSI.

2. ARCCAPTAIN Plasma Cutter, [Large LED Display] 50Amps Plasma Cutter Machine with 110/220V Dual Voltage DC Inverter IGBT Plasma Cutter 1/2 Inch Clean Cut with Post Flow and 2T/4T, for Beginners and DIY

  • 【EASY TO CUT, POWERFUL PERFORMANCE】Automatic dual-voltage 110/220V. With advanced IGBT inverter technology, the maximum severance cut can reach up to 3/4" (20 mm), 1/2" (10mm) ideal clean cut, 60% duty cycle. Suitable for alloy steel, stainless steel, mild steel, copper, aluminum, etc. The recommended current is 50A, the recommended psi is between 20-40psi when connecting 110V, the recommended psi is between 30-60psi when connecting 220V.
  • 【EASY TO ASSEMBLE】With a plug-in air filter connector and built-in regulator, help you to get rid of tedious installation anymore. Only takes 30 seconds and you can start cutting.
  • 【PORTABLE & LIGHTWEIGHT】This plasma cutter machine only weighs 13 pounds, easy to carry. It's also tiny and light enough to move with strap in any workplace(strap included).
  • 【ADVANCED DIGITAL TECHNOLOGY】You can adjust the post-flow time from 5-15 seconds to have a clean cut. Also could select 2T/4T to have a comfortable working experience. The exclusive Large LED design provides you with an accurate data display and helps you read all data easier and more clearly without taking off your helmet.
  • 【SAFETY & DURABLE】 ARCCAPTAIN welder machine have passed a variety of professional tests and certifications including TÜV and ANSI standards before leaving our factory. We provide 30-Day Money Back Guarantee and 2-Years Warranty for you.

3. S7 Plasma Cutter, CUT50 50 Amp 110V/220V Dual Voltage IGBT Cutting Machine

  • ●This Plasma Cutter Is Made Of High Quality Components, By Adopting The Most Advanced Inverter Technical Of Switch Power, As Well As The Product Life And Work Efficiency Are Increased By 30% Than Ordinary Machines
  • ●The Cutting Effect Is Also Perfect, Smooth Cutting Surface, No Need To Polish
  • ●This Plasma Cutter With LCD Digital Display And Equipped With A Portable Handle,It Is Very Convenient To Operate And Carry
  • ●This Plasma Cutter Is Widely Used For Cutting Stainless Steel, Alloy Steel, Mild Steel, Copper And Other Color Metal Materials,The Cutting Thickness Is 1-20MM
  • ●Our Plasma Cutter Can Automatically Adapt To Switch Input Power Of 90V-260V, Plug And Play In Different Environments, No External Conversion Plug Required,Has Passed 12 High-Temperature Tests, Such As High Temperature, Cold, Dust, Bumps, Throwing,Noise And So On.

4. LOTOS LTP5000D Plasma Cutter, 50 Amp Non-Touch Pilot Arc Plasma Cutter Machine, 5/8 inch Clean Cut 3/4 inch Severance Cut, Dual Voltage 110/120V or 220/240V, Brown

  • ★ 𝐑𝐞𝐦𝐚𝐫𝐤𝐚𝐛𝐥𝐞 𝟐𝟓% 𝐈𝐧𝐜𝐫𝐞𝐚𝐬𝐞 𝐢𝐧 𝐂𝐮𝐭𝐭𝐢𝐧𝐠 𝐏𝐨𝐰𝐞𝐫: 5/8" Clean Cut. Enhanced with 𝐚𝐝𝐝𝐢𝐭𝐢𝐨𝐧𝐚𝐥 𝐈𝐆𝐁𝐓𝐬 on LOTOS 𝐍𝐞𝐰𝐥𝐲 𝐔𝐩𝐠𝐫𝐚𝐝𝐞𝐝 𝐏𝐂𝐁 𝐛𝐨𝐚𝐫𝐝 & 𝐓𝐨𝐫𝐜𝐡, delivering a remarkable 25% increase in cutting power output compared to standard 50-amp plasma cutters. The advanced control systems and precision cutting flames of the newly designed torch ensure high-precision cuts with smooth and fine cut lines. Experience faster cutting speeds without compromising accuracy.
  • ★ 𝐒𝐚𝐟𝐞 & 𝐚𝐭 𝐋𝐨𝐰 𝐂𝐨𝐬𝐭: Newly designed upgraded torch and consumables guarantee enhanced precision cutting and increased durability, leading to a much longer consumable lifespan. 𝐓𝐡𝐢𝐬 𝐡𝐞𝐥𝐩𝐬 𝐥𝐨𝐰𝐞𝐫 𝐲𝐨𝐮𝐫 𝐨𝐯𝐞𝐫𝐚𝐥𝐥 𝐮𝐬𝐚𝐠𝐞 𝐜𝐨𝐬𝐭𝐬. The compact plasma cutter features a convenient handle for portability, and it utilizes non-hazardous compressed air to effortlessly cut through various materials, including stainless steel, alloy steel, mild steel, copper, and aluminum.
  • ★ 𝐄𝐚𝐬𝐲 𝐒𝐞𝐭𝐮𝐩 𝐰𝐢𝐭𝐡𝐢𝐧 𝟏 𝐌𝐢𝐧𝐮𝐭𝐞: The pre-installed NPT 1/4" industry-type D plug and air filter regulator enable seamless connection to your air compressor using the existing stand coupler. Setting up the entire machine is effortless and can be completed within 1 minute. ★ 𝐅𝐫𝐨𝐧𝐭-𝐌𝐨𝐮𝐧𝐭𝐞𝐝 𝐑𝐞𝐠𝐮𝐥𝐚𝐭𝐨𝐫: Emphasize the significance of pressure adjustment for attaining precise cutting. Ensures a 100% Air Leakage-Free Guarantee.
  • ★ 𝐋𝐢𝐟𝐞𝐭𝐢𝐦𝐞 𝐓𝐞𝐜𝐡𝐧𝐢𝐜𝐚𝐥 𝐒𝐮𝐩𝐩𝐨𝐫𝐭: we offer a 𝟑𝟎 𝐝𝐚𝐲 𝐦𝐨𝐧𝐞𝐲-𝐛𝐚𝐜𝐤 𝐠𝐮𝐚𝐫𝐚𝐧𝐭𝐞𝐞 and 𝐚 𝟏-𝐲𝐞𝐚𝐫 𝐍𝐞𝐰 𝐑𝐞𝐩𝐥𝐚𝐜𝐞𝐦𝐞𝐧𝐭 𝐰𝐚𝐫𝐫𝐚𝐧𝐭𝐲 along with a 𝐭𝐨𝐭𝐚𝐥 𝟑-𝐘𝐞𝐚𝐫 𝐥𝐢𝐦𝐢𝐭𝐞𝐝 𝐰𝐚𝐫𝐫𝐚𝐧𝐭𝐲 covered by our US based lifetime technical support. To avail the warranty, please submit the warranty registration form on our website. 𝐎𝐮𝐫 𝐔𝐒𝐀-𝐛𝐚𝐬𝐞𝐝 dedicated customer service team is readily available to assist you through phone or email.
  • ★ 𝐍𝐨𝐧-𝐓𝐨𝐮𝐜𝐡 𝐏𝐢𝐥𝐨𝐭 𝐀𝐫𝐜 𝐏𝐥𝐚𝐬𝐦𝐚 𝐂𝐮𝐭𝐭𝐞𝐫: Effortlessly cuts through rough, painted, and rusty surfaces while generating minimal slag. The pilot arc technology enables cutting without direct contact between the tip and the metal, resulting in improved cutting quality and extended consumable lifespan.

5. Plasma Cutter, CUT50 Non-Touch Plasma Cutting Machine with LCD Display, Dual Voltage DC IGBT Plasma Cutters, Max Cutting Thickness 12mm (Plastic)

  • 【Non -Touch Cut-50 Plasma Cutter】This plasma cutter can effectively cut rough, painted, rusted metal with less dross. Cutting without touching the metal results in better cutting quality and longer product life. Arc ignition technology allows you to cut without touching the tip to the metal, for better cut quality and longer consumable life.
  • 【Output & Performance】Voltage: 110/220V, 60HZ, 4.8KVA; Main fuse: 16/22A; Current rage: 20-50A; No-load voltage: 230V; Duty cycle: 60%; Efficiency: 85%; Insulation class: F; Protection class: IP21S; Max cutting thickness:1/2" (Cuts like a hot knife through butter).
  • 【Safety Design】Built-in over-heat protection, over-voltage protection, under voltage protection. Comes with a mask to prevent you from getting hurt while using it. Compact plasma cutting machine, equipped with portable handle, it is very convenient to operate and carry.
  • 【Widely Used】Suitable for sheet metal fabrication, light industrial use, site work, automotive, ducting work, repair and maintenance services. The cutting machine not only use in businesses and DIY users but also fully accommodating the demands of professional operators.
  • 【Package Included】Comes with a complete set of tools: 1 x cut50 plasma cutters machine, 1pc x earth clamp, 1 x 4m cutting, 1 x air regulator, 2 x plasma tip, 1 x PG head, 2 x gas pipe clasper, 2 x hoop, 1 x pressure reducing valve, 1 x instruction manual, 1x brush, 1x face mask.

6. YESWELDER Plasma Cutting Machine 65Amp Non-High Frequency Non-Touch Arc Digital Screen Display DC Inverter 110/220V Dual Voltage Blowback Plasma Cutting Machine CUT-65DS

  • [NON-HF START] The ''blow-back'' start comes without interference and is safe and ideal for general use, friendly to the surrounding electrical machines and human health.
  • [Digital Screen Display]: The screen centrally displays parameters such as air pressure, voltage, current, etc., allowing users to understand the status of the equipment in real time, adjusting the operation in a timely manner, and improving the efficiency of the operation. If the plasma cutting machine can not work, there will be an error code system on the screen, it is easy to find the problem.
  • [Powerful Cleaning Cutting] CUT-65DS adopts the international leading MCU intelligent digital control technology, all the main components are realized by software. Ideal Clean Cut: 5/16"@110V, 5/8"@220V Maximum Cut: 1/2"@110V, 63/64"@220V.
  • [PT/2T/4T Function]: Post time function, adjustable from 5-20 seconds. Adjust the cooling time of the welding head to extend the life of consumables. Generally, we recommend a cooling time of 5-8 seconds. 2T/4T auto cut releases your fingers. 2T is a semi-automatic cutting control, 4T is an automatic cutting control.
  • [AIR FILTER REGULATOR] There is an air pressure sensor inside the machine, users can adjust the air pressure by the regulator. The air filter is mounted at the rear of the machine, which allows for quick connection and saves installation time and improves efficiency.

7. RX WELD 54Pcs Plasma Cutter Torch Consumables Electrode Nozzles Cups Kit Galvanized Copper Ceramic AG-60 Consumables

  • Fit SG-55 AG-60 plasma cutter torch head.
  • Package include:2 Point Stand Off Guide 2 Spring Spacer Guide 10 Cup 20 Nozzles 20 Electrodes.
  • Suit for home DIY jobs and light duty small business projects.
  • Material:Metal+ceramics,100% brand new and high quality
  • This consumables can use with SG-55 AG-60 plasma cutting torch AG60 SG55 for ICUT60 CUT-60 LGK-60 CUT50P plasma cutting machines.

8. Herocut Plasma Cutter, 35Amp Plasma Cutting Machine, HF 50/60Hz Invert Technology Plasma Cutter, Max Cutting Thickness 10mm (CUT35 110V)

  • ✤ Plasma Cutter, 110V 35A cutting machine with IGBT inverter technology, It is long life and efficient higher than mosfet machine.
  • ✤ Very good to cut car flame, Clean cutting thickness 6mm Max cutting thickness 10mm,Machine only work in 110V not 220V, Please confirm the voltage before buying this machine. Machine maybe explode if connect it to 220V, Be careful~!
  • ✤ This plasma cutter with current display and air gauge fixed on panel, Easy read air pressure and current, these functions are great to help the user cut any metal.
  • ✤ The plasma cutter easy to cut stainless steel, alloy steel, mild steel, Copper,aluminum etc. witgh Quality cutting torch PT31 plasma torch, Max cutting thickness is 10mm at 35Amps 110V 50PSI
  • ✤ Machine come with 110V power plug.1 x 4 meters Cutting torch, 1 x2 meters Earth clamp, 1 x 2 meters Air Hose, 1 x Air filter,2 x Tip (Nozzle), 2 x Electrode, 2×hose clamp,1 x Manual

9. Plasma Cutting PT-31 Roller Guide Wheel Spacer Stand-off for Plasma Cutter Torch CUT40 CUT50D LGK40 LG40, Copper, PT-31 Roller Guide Size

  • Two wheels spacer roller guide——The upgrade double wheel roller guide can fit PT-31 torch / LG-40 torch, double wheel roller guide can help PLAXCON PT31 torch maintain balance during cutting
  • Applicable Plasma Torch model——The PT-31 Roller Guide can fit PT-31 / LG-40 plasma cutting torch which can work CUT-40, CUT-50, CUT-50D, LGK-40 plasma cutter machine
  • Can fit different types of PT31 torch——The positioning screws on the Roller guide can help to follow and fix different types of PT31 plasma cutting torch
  • Wheel height can be adjusted——The two wheels of the Roller guide can be adjusted in height, up to 1.81in / 46mm
  • PT-31 plasma cutting consumables, aftermarket part, not original; We provide free after-sales consulting services

10. SG-55 AG-60 WSD-60 Plasma Cutter Cutting Torch Tip Nozzles Consumables Kit 50pk

  • 20 Pcs Tip
  • 20 Pcs Electrode
  • 5 Pcs Guide Shield Cup
  • 5 Pcs Guide
  • FIT SG-55 AG-60 WSD-60 Plasma Cutter Cutting Torch

Last update on 2024-04-26 / Affiliate links / Images from Amazon Product Advertising API

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